To transport the printer by vehicle, the printer must be repackaged in the original
packaging or a repackaging kit. If you do not have the original packaging, order a
repackaging kit at www.xerox.com/office/8400supplies. Additional instructions for repackaging the printer are provided in the repackaging kit (kit part number: 065062800) or can be found on the User Documentation CD-ROM.
Repacking the Printer
Verify that the printer is turned on, then open the side door on the right panel (See Fig. 1).
Fig. 1
Remove the orange maintenance kit (labeled A) and place it in a plastic bag for storage (See Fig. 2).
Fig. 2
Remove the green waste tray (labeled B), empty the waste, then place the tray in a plastic
bag for storage (See Fig 3).
Fig. 3
Caution: Shipping the printer with the maintenance kit and waste tray installed will damage the printer.
Close the printer's door and covers.
Turn off the printer using the power switch located under the interface cover on the right
side of the printer.
Within 10 seconds of turning off the printer, select Shut Down for Moving Printer at
the printer's front panel.
Caution: Never move the printer if you receive a Power Down Error-Head not Parked message on the printer's front panel. This message indicates the printer is not ready to be moved. If the printhead is not locked, do not move the printer as it can be damaged during shipment. If this occurs, contact Xerox customer support or an Authorized Service Provider for further assistance.
Verify that the green flag in the exit tray is in the raised position. When the green flag is
raised the printhead is locked (See Fig. 4).
Fig. 4
Wait for the printer to complete the cool-down period for the ink to solidify. The printer
will shut down when it is cool enough to move.
Caution: If you turn off the printer but do not select Shut Down for Moving Printer, you must wait 30 minutes before moving the printer. This allows a cool-down period for the ink to solidify and ensures that the printer is safe to move
Unplug the printer after the cool-down cycle is complete.
Lift the printer by using the hand holds on each side of the printer. Move the printer
separately from the 525-Sheet Feeder.
Repack the printer using the original packing material and box or a Xerox repackaging kit.
Do not ship the orange maintenance kit or green waste tray with the printer (See Fig. 5).
Fig. 5
Do not ship the optional 525 sheet feeder with the printer (it will not fit in the box).
If you are in the US and are shipping to a Xerox Authorized Depot Repair Center (ASP), contact your Local or Authorized Service Provider for the shipping address and instructions.
If you are in Canada and are shipping to a Xerox Authorized Depot Repair Center (ASP), contact your Local or Authorized Service Provider for the shipping address and instructions.
Caution: Never move the printer if you receive a Power Down Error-Head not Parked message on the printer's front panel. This message indicates the printer is not ready to be moved. If the printhead is not locked, do not move the printer as it can be damaged during shipment. If this occurs, contact Xerox customer support or an Authorized Service Provider for further assistance.
Please follow the instructions below to process a quick exchange. Once the printer is packaged, attach the label to the box and contact Airborne for pick-up.
Turn the printer off (See Fig. 1).
Fig. 1
Caution: Wait 30 minutes after turning the old printer off, before moving the printer or you may spill ink inside the printer.
Unpack the new replacement printer (See Fig. 2).
Fig. 2
Empty the waste tray (See Fig. 3).
Fig. 3
Move the media tray from the old printer to the new printer (See Fig. 4).
Fig. 4
Move the ink from the old printer to the new printer (See Figs. 5 & 6).
Fig. 5
Fig. 6
Caution: Do not remove the last ink stick. You can damage the printer. The ink stick is bonded to the ink melter. Your new printer already has this ink stick.
Move the configuration card from the old printer to the new printer (See Fig. 7).
Fig. 7
Caution: Make sure to touch the rear of the main board to ground any static charge prior to removing or installing the memory. Follow safety precautions.
Move the optional hard drive (only pre-installed in DX model - See Fig. 8).
Fig. 8
Caution: Make sure to touch the rear of the main board to ground any static charge prior to removing or installing the memory. Follow safety precautions.
Move optional second RAM Memory DIMM if installed (DX and DP printer model only - See Fig. 9).
Fig. 9
Caution: Make sure to touch the rear of the main board to ground any static charge prior to removing or installing the memory. Follow safety precautions.
Verify that the green Print Head Lock flag is popped up and ready for shipment (See Fig. 10).
Fig. 10
Repack the old printer (See Fig. 11).
Fig. 11
Do not ship the optional lower tray assembly with unit.
Write the RMA# on the pre-paid shipping label sent with the replacement printer. Attach this label to the side of the box with adhesive tape.
Write the RMA# on the outside of all cartons.
Call Airborne for pickup 1-800-AIRBORNE (1-800-247-2676).
If you are shipping the printer back under an Express Exchange service agreement, you must return the old unit within 10 days or you will be charged for the printer.